Adhesive Applicator – CT-Effects Application Example

Production Amount per Day:
560 ⇒ 940 pieces: ⇒  Productivity Improvement of 68%

 

Electronic Components / Applicator
Adhesive Applicator – CT-Effects Application Example
[ Robot/Electric Actuators ]
[ Controllers ]
RCP2-SA7C (2 axes) PSEL
RCP2-RA10C PCON-CFA
ISB-MXL XSEL

 

  • [Equipment Overview]

    An apparatus for applying an adhesive to the cover of lamp lights and an indicator light in the manufacturing of electronic components.

    X-axis: RCP2-SA7C
    Y-axis: RCP2-SA7C
    Z axis: ISB-MXL
    Dispensing of the adhesive: RCP2-RA10C

 

  • [Problems of the air cylinder used]

    1. They were dispensing the adhesive by using the air cylinder. The dispensing rate was changed because the air pressure was unstable and the adhesive was interrupted or lumped.
    2. The viscosity of the adhesive changes under the conditions such as temperature, so that it took time to adjust the dispensing pressure.
    3. Defective parts were made when the adhesive that attached to the work parts formed adhesive strings that weren’t cut off after dispensing.

 

  • [Benefits of the electric actuator]

    • The 45 seconds cycle time has been reduced to 30 seconds because the amount of adhesive dispensed always stayed stable.
    • This enabled the supply of adhesive to be stable all day after trial testing each morning.
    • The failure rate due to adhesive dispensing reduced to almost zero from about 10 pieces a day since they set movement to cut clean the dispensed adhesive. This movement was of the electric actuator in the vertical direction and the slide table.

 

[CT Effects - Reduction in Cycle Time/Choco Tei]

 

Project Comparison Equipment with the air cylinder Equipment with the ROBO Cylinder
Cycle Time 45 seconds 30 seconds
Duration of Choco-Tei per event 60 minutes / day 60 minutes / day
Production per day 560 pieces (*1) 940 pieces (*2)

(*1) When the air cylinder was used: (8 hours – 1 hour Choco-Tei) ÷ 45 seconds = 560 pieces per day
(*2) When the ROBO Cylinder was used: (8 hours – 10 minutes) ÷ 30 seconds = 940 pieces per day

See more IAI electric actuator application examples

 

ROBO Cylinder® General Catalog 2014 is now downloadable

             index

ROBO Cylinder® General Catalog (2nd Edition)

Catalog #: CJ0203-2A-UST-1-0614
Pages: Total 907 pages (without cover pages)

The ROBO Cylinder® comprehensive catalog is now updated and downloadable section by section. Please click the link below and check it out!

Go the the catalog download page

Note: This catalog release is the PDF version only at this point. Updated IAI Catalog Checklist will be posted when the print version becomes available. Thank you.

IAI’s Booth at Med Tech World MD and M West with Design World Trade Show 2014

Product Videos:
* CT4 High Speed Cartesian Robot, 4 Axis, High Acceleration / Deceleration,
* RCD Vertical Mini Gripper Slider Type – Ultra Small Ultra Compact
* DDR – Direct Drive Motor Rotary Actuator by IAI – how it rotates
* RCP4W RA IP67 Water Proof Radial Cylinder - IAI ROBO Cylinder
* TTA Table Top Robot – 3 Axis 2 Axis, Higher Payload Max Speed by IAI
* IAI – Work with PLC & Field Network – Connect with Various Types of FA Equipment

 

IAI Electric Actuator: http://www.intelligentactuator.com/new-products/

 

CT-Effects Mini Webinar Video – Learn How to Reduce Production Costs and Get Huge Savings

 

Mini Webinar videos at: https://www.youtube.com/playlist?list=PLKoah4afs0KZGh94bwrZy9rrz0pktfIJ9

Learn CT-Effects!, the key to reduce production costs. You may be able to further reduce the costs if you look closely at the CT effects. (This is for the environments of manufacturing, factory, automation, and much more.) So what exactly are CT effects? Check out the video clips!

[Short Video Titles]
CT Effect 2014 001 Intro – Key to Reduce Production Costs at Automation Manufacturer
CT Effect 2014 002 Productivity Improvement and Ceased Time Reduction
CT Effect 2014 003 Application Example of Cycle Time Reduction – Case Study
CT Effect 2014 004 Comparison Air Cylinder and Electric Actuator by Speed on t v Diagram
CT Effect 2014 005 Changeable Speed and Zone Output at Press Fitting Operation
CT Effect 2014 006 & 007 Cut The Costs Get The Huge Saving
(006: Reduce Machines Increase Production by using IAI Actuator ROBO)
(007: Cut The Costs Get The Huge Saving by IAI Electric Actuator)
CT Effect 2014 008 Example of Choco Tei Reduction & Huge Cost Saving LV
CT Effect 2014 009 Long Life Lower Inventory, Energy Cost & CO2Emissions, LV

 

IAI Electric Actuator: http://intelligentactuator.com

 

How to Wire the PCON-CA Controller

The PCON stepper motor controller boosts the performance of our RCP4 electric actuators supporting a high-output driver. The speed has been increased 1.5 times and can handle payload twice as much as our conventional models.

Field networks DeviceNet, CC-Link, PROFIBUS-DP, CompoNet, MECHATROLINK (I, II), EtherCAT and EtherNet/IP are supported.

Learn more about the PCON-CA controller.

PowerCON IXP SCARA & RCP4 Gripper

New stepper motor based IXP SCARA robot. Utilizes technology from the PowerCON 150 (PCON-CA) controller for high performance at lower cost.

The attached gripper is the RCP4-GRSML ideal for high speed applications. A high payload type gripper is also available.

The MSEL controller has various field bus options such as EtherNet/IP, DeviceNet, PROFIBUS-DP, CC-Link, and IA Net.


How To Video: Quick and Easy 1 Minute Setup with Quick Teach Controller

Did you know about our Quick Teach Controller?

The video Instruction for How to setup IAI ROBO Cylinder/Electric Actuator using our Quick Teach Controller.
Controller in this video: RCM-PST, Electric Actuator: ERC3

Link to the product page:

http://www.intelligentactuator.com/erc3-robo-cylinder-with-built-in-controller/

You have a question? Contact Us or Callus at 1-800-736-1712

 

Spot Welding Equipment Application Example

* Exchange Rate: 1 (USD) = 100 (Japanese Yen)

Automotive / Machine Tools
Spot Welding Equipment Application Example
Robot RCP4-SA7C, RCP2-SS8C
Controller PCON-CA
  • Background

    This process carries a pair of parts, and then does spot welding in 3 locations per part. Until now, because it was done manually, more workers were needed to increase production to meet customer demand. In addition, since the project of high-mix low-volume production has been increasing in recent years, the welding process was automated using our ROBO Cylinders this time. It cost $12,000 ($6,000 / unit × 2 units) to build the two units, but it was amortized over 7.5 months.
    (Personnel Expenses was calculated at $10 / hour)
  • After changing to ROBO Cylinder

    • Due to the manual labor, large differences had come out in production volume and quality depending on the workers. But with the result of the automation, since the parts stop at the same location repeatedly for welding, the quality is stable, and the defects became almost zero.
    • Compared to the manual labor, cycle time is improved, and production has increased significantly.
    • Since the worker was now only responsible for the placement and removal of the parts, and they can now handle the two units alone, the labor cost is now half.

Reduction in Cycle Time/Choco Tei — CT Effects

See more IAI electric actuator application examples

Alignment of the Resin Block Application Example

No Specific Industries
Alignment of the Resin Block Application Example
Robot RCA2-TWA4NA, RCS2-TWA5N
Controller ACON, ASEP, MSEP, SCON
  • In a system for performing the alignment of some resin blocks, the ROBO Cylinder was adopted. The company’s products include designer plates to be used on the floor of a house by bonding resin blocks.
  • Previously, an air cylinder was used, this was changed to ROBO Cylinder which improved the cycle time and reduced the occurrence of Choco-Tei events.
  • When air cylinder was used
    Because the resin blocks were misaligned by the impact of the air cylinder stop, they were operating it at a reduced speed. However, Choco-Tei was still occurring about 10 times a day because of the misalignment due to unstable speed. To rearrange the resin block and to recover from Choco-Tei, it took about 1 minute.
  • After changing to ROBO Cylinder
    By replacing air cylinder to ROBO Cylinder, and adjusting the pressing force and acceleration/deceleration, they could increase the operating speed while minimizing the impact at the time of stop. In addition, Choco-Tei was reduced to near zero.

Reduction in Cycle Time/Choco Tei — CT Effects

See more IAI electric actuator application examples

Join IAI at ATX South 2014

ATX South 2014

Please join IAI America at the 2014 ATX South Expo on April 15th & 16th at the Charlotte Convention Center in Charlotte, NC.

Click on this electronic invitation to visit the show Web site for easy online registration.
For complimentary expo hall admission use Promo Code: XG.

As always we’ll be showing our latest energy efficient ROBO Cylinder lineup!

We’ll also be showing off our new high-speed CT4 cartesian robot.

See you at booth 1109.

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